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GE was one of the pioneers of electric lamps for image projection apapratus, having first introduced special high brightness carbon filament 'stereopticon' lamps for magic lantern slide projectors in the early 1900s. Within a year of the introduction of gas-filled tungsten lamps, projection versions having a compact bunch-type filament in spherical bulbs had been introduced, and a major development was achieved prior to 1920 when the planar grid-type filament was introduced. This made a tremendous improvement in the homogeneity of light projected across the image.
However for many years, one of the troublesome aspects of projection lamps was the requirement for the lamp filament to be precisely aligned at the focus of the optical system to ensure maximum screen brightness and uniformity. No two lamps had their filaments in the same position, due to the variations inherent in mounting the filament on a glass stem assembly, sealing this into a glass bulb, and then applying the traditional Edison screw cap. The problem was most elegantly solved by Robert S. Burnap of GE's Edison Lamp Works at Harrison NJ in 1929, and the lamp on this page is one of the first made according to his invention.
The cap is made in two parts. First a metal liner is cemented to the glass bulb with all the usual inherent dimensional variations. The outer cap is then placed over this, and the two components aligned in an optical projection microscope to precisely orientate the filament with respect to the outer cap, before fixing the position permanently by a soldering operation. The outer cap bears two lateral fins around its upper rim, and these form the reference point to which the filament is aligned. |